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Without doubt, forklift components would eventually wear out and need replacing. The choice of purchasing brand new components could become pricey so one more idea is to acquire used components. This can save a lot of money in the long run. It is a good idea to buy used lift truck parts that have been reproduced. These components would ensure that you are getting components which will work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Broken or worn parts that are remanufactured are a cheaper answer compared to rebuilding. With rebuilding components, only the parts which are worn out or broken get replaced, which means that other wearable components might break down soon after acquisition.
Remanufactured parts are cleaned after being taken apart and have the unusable parts replaced. This method can provide the best assurance for used parts. All wearable components are replaced regardless of age or wear which is another rationale why remanufactured components in general perform so much better. Whichever component within the part is new and this offers much longer life to the used part. Based on the forklift components which are being redone, the cleaning process and the whole remanufacturing process will vary.
Replacing and Testing Components
After complete disassembly, the engines are oven cleaned. Several parts of the engine like for example pistons, spark plugs, rings, valves, valve springs, and filters could be replaced during the remanufacture process. The engines are hot tested after reassembly to ensure that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are disassembled, oven cleaned and pressure washed. A thorough inspection is done in order to check for any cracks. Seals, bearings and bushings are all replaced. Usually, the replacement components utilized on transmission components meet OEM specifications.
Wearable components
A few forklift components like torque converters, the alternator, the water pump, steer axles and the starter can be quite serviceable after worn components are replaced. The electronic control in the electric lift truck is maintained by the control card. This particular card could also be reproduced with replacing all aged and worn out components. Unlike other forklift components the control card could only have the worn and aged parts replaced.
OEM Specs
Remanufactured components are meticulously checked upon reassembly to guarantee they are in top condition before being sold. It is important when buying reproduced parts to be sure they have undergone the proper testing and inspection procedures. On certain larger parts like for example transmissions, steer axles and engines, OEM specification replacement components should be used.
The dealer of used forklifts and components could guarantee that the reproduced parts have met OEM specifications and that these parts meet industry standards. A lot of details go into remanufacturing second-hand parts. This attention to detail offers more serviceability out of remanufactured parts opposed to the parts that were only rebuilt.
